HayBuster 1155 Grapple Loader

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Features

COMMAND CONSOLE WITH OPTIONAL REMOTE CONTROL
A central command console is conveniently located and controls all the functions of the machine. An optional remote control is available to keep you out of the dust! It controls the tub rotation, conveyor lift, conveyor articulation, and engine stop. The electronic governor keeps the engine RPMs constant resulting in increased efficiencies and constant load. Additionally, the 1155 with grapple loader offers duplicate controls in the 7000 Series loader cab.

ROTARY SELF-CLEANING SCREEN
The enclosed engine compartment, and Rotary Self-Cleaning Screen protects the engine from dirt and debris buildup. An enclosed engine also reduces the noise level. The 1150 with grapple loader also gives you easy access to the engine with a 3-door entry on either side, plus a front door for access to the radiator.

C15 CATERPILLAR ELECTRONICS DIESEL ENGINE
Powered by a 540 HP (403 kw) C15 Caterpillar Electronic diesel engine whose state-of-the-art electronic fuel injection system decreases fuel consumption and allows it produce ground hay at a rate that will make you money on every job. It’s strong enough to chew through those tough, wet, bales, and has all the features you’ve come to expect from Caterpillar; like reliability, cold weather starting, unsurpassed product support, and proven resale value.

KPTO FLUID COUPLER
The KPTO Fluid coupler transmits power with up to 98% efficiency and eliminates the mechanical clutch. It’s goof proof, can engage or disengage at full engine rpm without damage and requires minimal maintenance.

50° OSCILLATING STACKING CONVEYOR
The 30-inch Wide x 26-ft. Long stacking conveyor piles hay to over 18 feet in height. The conveyor can oscillating left to right up to 50 degrees, which means you can not only make the pile tall, you can also make it wide.

50" BIG BITE HAMMERMILL
The Big Bite hammermill is located at the rear of the sub frame, reducing the length of the belly conveyor, improving the belly conveyor service accessibility, and moving the dust away from the operator. The hammermill is also dynamically balanced to give you smoother operation, longer life, and less maintenance.

90 DEGREE TUB TILT
The 11 ft. wide x 50 in. deep tilt tub opens a full 90 degrees for access to the hammermill and screens as well as for normal servicing.

11' TUB WITH TIP IN TUB FLARES (SIDES)
The 11 ft. wide x 50 in. deep tub has tip in tub flares (sides) . The sides are folded in to narrow the transport width of the grinder.

ENCLOSED ENGINE COMPARTMENT W/EASY ENGINE ACCESS
The enclosed engine compartment and Rotary Self-Cleaning Screen protects the engine from dirt and debris buildup. An enclosed engine compartment also reduces the noise level. The 1150 with grapple loader also gives you easy access to the engine with a 3-door entry on either side, plus a front door to the radiator.

7000 SERIES GRAPPLE LOADER WITH CAB
The 7000 Series Cab rotates 270 degrees with the boom, includes all controls for for operating the grinder along with electro/hydraulic joystick controls for grapple loader operation, has hydraulic outrigger legs for increased stability, and the cab can be raised up to 4 feet for unobstructed view and operator comfort.

29' GRAPPLE LOADER
The 7000 Series Grapple Loader features a 29' fabricated boom, 8'4" wide reach grapple, replaceable grapple teeth, and an optional scale on the grapple can weigh individual bales.

Specifications

WEIGHT (DRY)  -
Total 47,640 lbs (21,609 kg)
Axle 27,900 lbs. (12,656 kg)
Tongue 6,200 lbs. (2,813 kg)
   
 TRANSPORT DIMENSIONS  -
Width 11 ft. (3.35 m)
Height 11 ft 6 in (3.51 m)
Length 41 ft. (12.5 m)
   
 7000 SERIES GRAPPLE LOADER  -
Boom Length 29 ft. (8.85 m)
Rotation 270 degree
Wide Reach Grapple 8' 4" (2.54 m)
   
 ENGINE  -
Manufacturer CATERPILLAR
Model C15
Type In-line, 6 cylinder, 4 -Stroke Diesel
Power Rating 475 HP (354 kw) or  540 HP (403 kw)
Bore 5.4 in (137 mm)
Stroke 6.5 in (165 mm)
Displacement 983 cu. in. (14.6 L)
Fuel System Electronic Unit Injector
Aspiration Turbocharged and air to air aftercooling
Compression Ratio 16.25 : 1
Rotation (from flywheel end) Counter-clockwise
Engine Housing A sealed enclosure with a rotary screen at the front that removes debris from the air prior to being drawn through the radiator. Air is directed around engine       components to provide surface cooling and discourages dust buildup. Air       exits out the bottom between the engine and right and left frame channels.       3 generous sized service access doors are provided on both the right and       left sides.
Radiator Staggered Core with 7 fins per inch
Cooling System 9.2 gal. (34.8 L)
Lube Oil System (refill) 10 gal (38 L)
Engine Air Induction Clean air is drawn in front of radiator through an inline separator and dry type air filter with safety element.
Engine Block Heater 120V / 2000 watt
   
 FLUID COUPLING  -
Manufacturer TRANSFLUID
Model Model KPTO-19 Fluid Coupling
Type Drain Type Fluid Coupling
Charge Pump Gear type
Cooler Oil to air, thermostatic controlled electric fan
Features Unloaded engine warm-up, smooth startup, shock and overload protection, absorbs vibrations, electric/hydraulic control valve
Maintenance Easy access oil filter and drain plug
Fluid Capacity 9.24 gal (35 L)
   
 HYDRAULIC SYSTEM  -
Cooler Oil to Air, radiator mounted
Pump Gear type, 2 section, output is 25 & 15 gpm @ 2100 psi., engine mounted
Control Valves Electric/Hydraulic, 4 valves - 1) 4 spool, 2) single spool, and 1 proportioning
Reservoir Capacity 50 gallon (171 liter)
Tub Tilt 3 in x 30 in (7.62 x 76.2 cm) Hydraulic Cylinder
Conveyor Lift 2) 3 in x 36 in ( 7.62 x 91.44 cm) Hydraulic Cylinders
Conveyor Fold 2) 3 in x 30 in (7.62 x 76.2 cm) Hydraulic Cylinder
Conveyor Articulation 2) 2 in x 8 in (5.08 x 20.3 cm)
   
 CHASSIS FEATURES  -
Fire Suppression 2) 20 lbs (9.09 kg) Fire Extinguishers, front mounted on the right and left side of
        the main frame
Fuel Capacity 300 gal (1,135 L)
Lights Clearance, Directional, and Brake
Towing Arrangement 5TH WHEEL
Axle Tandem, rated 22,500 lbs.
   
 HAMMERMILL  -
Length 50" (127 cm)
Diameter, Hammers Extended 26" (66.04 cm)
Feed Opening 25 in x 52 in (63.5 cm x 133 cm)
Mill Feeding Mill Grate
Hammers 1/2" (1.27 cm) AR-Hardened Steel , Swing
Number of Hammers 88
Hammer Rods 1-1/4 in (31.75 mm) dia., Case Hardened
Mill Plates 1/2" (1.27 cm) thick X 16" (40.64 cm) dia.
Mill Shaft 4-1/2 in (114.3 mm), Stress Proof Steel
Bearings 4 in (101.6 mm), Pillow Block Bearings
Drive Direct from Fluid Coupling
Screens 1/8 in (3.18 mm), 3/16 in (4.76 mm), or 1/4 in (6.35 mm) thick and various hole sizes from 1/8 in (3.18 mm) to 8 in (203.2 mm)
Screen Area 2,781 sq. in. (7,063.75 sq. cm.)
   
 TUB FEATURES  -
Loading Height 9 ft 6 in (2.89 m)
Tub Width 11 ft (3.35 m)
Depth 50 in. (127 cm)
Tub Diameter at Base 9 ft (2.74 m)
Tub Wall Thickness 12 gage (2.66 mm)
Tub Floor Thickness 1/4 in (6.35 mm)
Drive Mechanism Electro/Hydraulic
Speed control Electronic Governor
Service Access Tub opens to 90 degrees to the right side
   
 BELLY CONVEYOR  -
Type Rubber Belt with 3/4 in (19.05 mm) cleats
Width 36 in (91.4 cm)
Drive Hydraulic
Drive & Idler Rollers Type "Easy Clean"
   
STACKING CONVEYOR  -
Type Rubber Belt with 1-1/2 in (38.1 mm) Cleats
Drive Hydraulic, Top driven
Drive & Idler Roller Type "Easy Clean"
Length 26 ft. (7.92 m)
Width 30 in. (76.2 cm)
Max. Conveyor Discharge Height 18 ft 3 in (5.56 m)
Lift Electric/Hydraulic
Fold Electric/Hydraulic
Oscillation (50°) Electric/Hydraulic
   
 OPERATOR CONTROLS CENTRAL COMMAND CONSOLE  -
Engine Functions  
Battery Disconnect Rotating key, switch with power off, lock, power on
Ignition Rotating key switch with lock, power on, start, run and power off
Throttle 3-position switch to increase rpm, hold rpm, and decrease rpm
Emergency Engine Stop 2-position switch, pull out to run and push in to stop
Tub Grinder Functions  
Hammermill 2-position switch, pull out to engage and push in to disengage
        2-position safety switch, push and hold until hammermill begins to spin
Conveyor Lift 3-position switch to raise, hold, & lower
Conveyor Oscillation 3-position switch for right, hold, & left
Conveyor Storage 3-position switch to fold, hold or to unfold
Belly & Discharge Conveyor 2-position switch to engage and disengage
Tub Rotation 3-position switch to operate tub clockwise, stop, & counter-clockwise
Tub Speed Model RCB93 electronic governor stabilizes engine load by adjusting tub rotation speed
Tub Tilt 3-position switch to raise, hold, & lower
   
 REAR COMMAND CONSOLE  -
Conveyor Lift 3-position switch to raise, hold, & lower
Conveyor  Oscillation 3-position switch for right, Hold, & left
Conveyor Storage 3-position switch to fold, hold or to unfold

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